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MASH HYDROLISATION™ SECURES OPTIMAL FEED QUALITY AT START SO YOU HAVE LESS TO WORRY OVER LATER
FORENSIC FEED SCIENCE™ PROVIDES MICROSCOPIC IMAGE REFERENCES ON THE INTRINSIC VALUES OF YOUR FEED
DMX-7 STATE-OF-THE-ART GRAIN PROTECTOR AND FEED-QUALITY CONTROLLER INHIBITS DEGRADATION
PROVEN
PROVEN
MASH HYDROLISATION™
MASH HYDROLISATION™
The priority in feed pelleting is cooking starch and protein to bring starch gelatinisation and denatured protein to a level that sufficiently transforms the feed pellet's physical characteristic; most importantly, in a way that contributes to good intra-particle bonding, pegging water activity (Aw) of a safe level, and, enabling significant physical volume recovery in production to minimise or eradicate production loss.
The priority in feed pelleting is cooking starch and protein to bring starch gelatinisation and denatured protein to a level that sufficiently transforms the feed pellet's physical characteristic; most importantly, in a way that contributes to good intra-particle bonding, pegging water activity (Aw) of a safe level, and, enabling significant physical volume recovery in production to minimise or eradicate production loss.
Our innovative approach of “Effective Mash Hydrolysation" entails getting all the moisture added at mixer-stage (including the microscopic moisture from steam), to effectively penetrate into the feed chemistry (starch/protein) to make the difference. Good steam management ensures a high degree of steam volume and quality integrity, providing adequate amount of heat and moisture for cooking.
Our innovative approach of “Effective Mash Hydrolysation" entails getting all the moisture added at mixer-stage (including the microscopic moisture from steam), to effectively penetrate into the feed chemistry (starch/protein) to make the difference. Good steam management ensures a high degree of steam volume and quality integrity, providing adequate amount of heat and moisture for cooking.
We have the proprietary expertise to ensure maximum and effective Mash Hydrolysation™ - a patent-pending concept of entrapping moisture at a faster rate into the feed chemistry (starch/protein).
We have the proprietary expertise to ensure maximum and effective Mash Hydrolysation™ - a patent-pending concept of entrapping moisture at a faster rate into the feed chemistry (starch/protein).
EFFECTIVE MASH HYDROLISATION™
Maximises starch gelatinisation
Denatures protein for better digestibility of the crucial amino acids
Steers off maillard reaction and the formation of maillard compounds (MRPs & AGEs) which can negatively affect immunity, health, nutrition, and growth performance
Pegs Aw at a significantly safe and manageable level (displacement of moisture into the feed chemistry) in post production for better shelf life and nutrient potency
Greatly improves production efficiency and production recovery
Significantly reduces fines and production reruns which impacts essential micro nutrients
HOW IT IMPROVES THE FEED BUSINESS
Quality Control starts at source of feed
Promotes good gut health and performance of poultry
Optimizes and stabilizes condition of critical nutrients in feed
Reduces dependence on costly additives
Frees your produce from toxins
Ensures better and safer farm produce
Promotes best practice in food safety
More efficient - lowers operation cost
Watch how MASH HYDROLISATION™ releases you from problem-riddled issues to a confidently better-performing environment, focused on producing significantly better quality poultry produce
Non-treated - Maillard reaction making pellets prone to feed value loss and shrinkage
Treated - maintains strength, feed value and form
Poor shrunken feed quality and darkening on left versus well-processed feed on right where form and nutrimentals are optimized so feed displays higher quality feed value and inhibits degradation and volume loss
DMX-7 is the only product in the market that can lock in the nutrimental values already present in the feed
DMX-7 is the only product in the market that can lock in the nutrimental values already present in the feed
Direct Benefits of DMX-7 in Feed Processing
Direct Benefits of DMX-7 in Feed Processing
Increased production throughput
Reduced fines/wastage
Nutrient values maintained
Improved digestibility of feed
Reduced shrinkage, thus feed volume is closely maintained
Lower microbial activity (from bagging, to storage, to the chicken house)
Freshness is maintained even over long durations of storage
Indirect Benefits of DMX-7 in Feed Processing
Indirect Benefits of DMX-7 in Feed Processing
Cost savings due to more prudent use of feed additives and micro nutrients
Improvement of DOC quality and broiler production parameters
Better chicken health: lower mortality, lower FCR
Improvement of table egg quality
Some examples of untreated or poorly treated feed with severe Maillard conditions
Some examples of untreated or poorly treated feed with severe Maillard conditions
Browning caused by severe Maillard, unstable quality
Soybean samples exposed to extreme heat.
Courtesy: Department of Poultry Science, University of Georgia
Bottom samples show severe Maillard reaction.
HOW MASH HYDROLIZATION™ WORKS
HOW MASH HYDROLIZATION™ WORKS
The radical Mash Hydrolysation™ ensures that adequate moisture incorporates into the feed chemistry to effectively cook the starch and protein, and offset the negative effects from high temperature during thermal pellet feed processing
The starch is cooked to set precision, to effectively bond the intra particles and nutrients. DMX-7 is key to achieving this efficacious condition that locks in all the nutrients and minimizes degradation
Mash Hydrolisation™ stimulates and optimizes the moisture level and maintains a balance between moisture content (%) and water activity (aw), providing another positive charateristic of good quality in feed
The technology may require operational changes and fine-tuning in existing feedmill production lines. DelstAsia's team of experts offer consultancy in this area and close monitoring of change process
Treated: Effective cooking of starch with DMX-7 bonds intra particles and nutrients resulting in good form, intact nutrient value and better feeding value in processed feed
Non-Treated: Advance gelatinization due to insufficient moisture and high heat causes Maillard, degradation of nutrient value, compromised feeding value, fines and shrinkage
Non-Treated: Advance gelatinization due to insufficient moisture and high heat causes Maillard, degradation of nutrient value, compromised feeding value, fines and shrinkage
'WELL-EXECUTED FEED PROCESSING IS PIVOTAL TO FINAL FEED QUALITY AND HAS A DIRECT IMPACT ON POULTRY PERFORMANCE AT THE FARM.'
Effective Mash Hydrolisation™ derives moisture from both the raw material and steam during the feed milling process to maintain an acceptable moisture content and low water activity in the final feed. This leads to chemical stability within the feed, and, reduced microbial load.
PROVEN
PROVEN
FORENSIC FEED SCIENCE™
FORENSIC FEED SCIENCE™
AN INNOVATIVE FEED MANAGEMENT TOOL THAT DELIVERS ACCURATE VISUAL DATA TO ASSESS FEED CONDITION AT ANY STAGE, RAW TO PROCESSED, SO YOU CAN MAKE EFFICIENT AND PRODUCTIVE NEXT MOVES.
A global-first in the industry, Forensic Feed Science™, provides microscopic, digital image references on the intrinsic values of the feed and delivers on time visual-based analysis for immediate evaluation and effective modification in the feed milling process. It helps identify weak links in the feed with more precision. With such visual forensic reference, integrating the whole supply chain of feed processing by bridging the essential value of feed with optimal performance, can be confidently achieved. On processed feed, with Forensic Feed Science™, you can now sight the degree of improvement – from poor or moderate mash quality to high mash quality. Forensic Feed Science™ is a holistic way to manage the complexities of feed production and processing for overall feed quality.
'...Forensic Feed Science™ provides systematic, digitally imaged metadata comparisons for referencing and crosschecking - from problem to correction.The scientific clues help shed light linking the use of AGP/antibiotic to livestock health and production. It provides the scientific and practical link connecting the processed feed with feed formulation and livestock production.'
Source: Use of AGP and antibiotic – Where the industry failed – by Steven AK Goh (Bsc Hons Food Science, UK), Dr. Wilmot Sasindran Dass (DVM, MBA)
PROVEN
PROVEN
GRAIN STORAGE
GRAIN STORAGE
TECHNOLOGY
TECHNOLOGY
SUPERIOR MOISTURE MANAGEMENT USING UNIQUE DMX-7:
SUPERIOR MOISTURE MANAGEMENT USING UNIQUE DMX-7:
- SAVES GRAINS FROM SPOILAGE
- SAVES SILOS FROM DEGRADATION
- SAVES COSTS SIGNIFICANTLY
Moving free water molecules is the root cause of grain degradation in storage.
Moving free water molecules is the root cause of grain degradation in storage.
This is especially true in tropical regions where heat and damp cause water movement, resulting in degradation brought on by ensuing microbial, fungi or mold activity. Other factors affecting quality of grains stored are improper hygiene and insects.
This is especially true in tropical regions where heat and damp cause water movement, resulting in degradation brought on by ensuing microbial, fungi or mold activity. Other factors affecting quality of grains stored are improper hygiene and insects.
TYPICAL PROBLEMS OF FAILED GRAIN STORAGE USING CONVENTIONAL MOLD INHIBITORS
TYPICAL PROBLEMS OF FAILED GRAIN STORAGE USING CONVENTIONAL MOLD INHIBITORS
Condition of 7-year old silo due to sweating
Conventional mold inhibitors provide limited success in dealing with grain storage, often bearing unsatisfactory side effects, such as
corrosion to steel and concrete silos
bridging, caking and hot spots due to inability to control moisture migration
unstable propion caused by low heat resistance
infestation and high microbial contamination
Moisture migration causing bridging and caking
Insect infestation
Resulting corrosion from unstable propion and sweating
Corrosion and/or unstable grain movement caused by moisture movement can cause collapse of silo (example: 1000 tonnes of corn spilled to the road upon collapse of Nibong Tebal 7-storey Feedmill in Sungai Bakap, Malaysia)
GRAIN STORAGE SOLUTION WITH DMX-7 MAKES A HUGE DIFFERENCE
GRAIN STORAGE SOLUTION WITH DMX-7 MAKES A HUGE DIFFERENCE
DMX-7 was developed to address the dual problem of grain degradation: qualitative and quantitative. DMX-7 is an extremely cost-efficient technology for managing grain quality and facility maintenance.
4-year old silo without DMX-7
8-year old silo maintained with DMX-7 treatment.
Treatment halts degradation of grain quality in storage and prolongs lifespan of facility.
Without DMX-7: moisture migration causes bridging and caking
With DMX-7 treatment: manageable fluid grain movement
DIRECT BENEFITS OF DMX-7: QUALITY
DIRECT BENEFITS OF DMX-7: QUALITY
Inhibits degradation - maintains quality and volume of stored grains:
Inhibits degradation - maintains quality and volume of stored grains:
Controls moisture migration thereby reducing grain respiration, sweating and hot spots within the grain mass
Increases grain flowability by preventing bridging and caking
Minimises moisture loss – reduces loss of grain mass
Prevents insect infestation
Prevents microbial growth and contamination
Maintains both the micro- and macronutrients in the grains
Maintains the grains' physical integrity by reducing fines and dustiness
INDIRECT BENEFITS OF DMX-7: SAVINGS
INDIRECT BENEFITS OF DMX-7: SAVINGS
Lowers capital and maintenance costs and prolongs silo lifespan:
Lowers capital and maintenance costs and prolongs silo lifespan:
Scientifically formulated to provide a controlled release of Propionic ions which results in prolonged efficacy, lower rate of application and overall cost effectiveness
Chemically buffered to near-neutral pH rendering it non-corrosive, resulting in long silo life, lower cost of maintenance and capital investment
Combined with enhanced stable viscosity which eliminates spontaneous internal combustion and handling concerns due to the reduction of fines and dustiness
Increases free-flowing grain mass which prevents silo damage (caused by the imbalance of grain mass distribution) within the silos during discharge
Reduces the need for silo rotation program, thereby reducing expending time, silo space and energy
PROVEN TECHNOLOGY YOU CAN TRUST:
PROVEN TECHNOLOGY YOU CAN TRUST:
Nutrition- With intensive expertise and knowledge of nutrition, DelstAsia can help customers produce feed with intact nutritional benefits at every stage of the livestock cycle; towards increasing profitability via improvement of health and performance.
GIT Integrity – Delstasia's technology delivers dual functionality through its process: prevention of pathogens in feed that causes disruption of the gut integrity; and, enhancement of gut integrity through the bioavailability of more efficient nutrient digestion and absorption.
Immunity status – DelstAsia believes, with properly processed feed, nutrients are constantly readily bioavailable, providing key essential nutrients to strengthen the immune status of the animal.
Feed Quality – Delstasia's reputable expertise and knowhow in the feed supply chain management, from raw material storage to final feed processing, ensures not only increased feed quality but feed safety, stability and value.
Raw material – Delstasia has been at the forefront, with more than 3 decades of experience in the handling and management of raw material imports from the US to the Asian region. This has given the company and its customers, the edge, being the forerunner in raw material preservation and stability.
Feed Milling – Due to its extensive experience in feedmilling across the region, DelstAsia has developed and perfected various innovative solutions towards improving feedmilling efficiency; thus, also the feedmilling process parameters.
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